Exploring the Machine Builder and Simulation in Fusion

Autodesk introduced the Machine Builder and Simulation features in Fusion some time ago, and after using them extensively, I can confidently say they are both incredibly powerful and surprisingly easy to use. These tools make designing, testing, and validating machines more intuitive, helping users save time while improving accuracy and performance.

Exploring the Machine Builder and Simulation in Fusion

Introduction 

The machine builder and simulation feature allows the user to build a machine configuration and 3D machine model adding kinematic movements in preparation for simulation during manufacturing. These features are an essential addition to the prototyping phase of manufacturing, meaning parts can be machined with confidence that minimal restrictions and failures will take place.

How to access the previews? 

If you are an existing Fusion user, take a look at your preferences and lookout for a new preview under manufacture.

If you are new to Fusion then have a look at the video below and it will walk you through how to find all the previews available in Autodesk Fusion.

Machine Library 

Autodesk has introduced a new machine library in the earlier updates to Fusion. This has become a very essential area for all those MAKE users out there. The library is changing and growing rapidly and therefore I would suggest that you turn on the “Automatically get latest Post and Machines” preview (see image above and attached video).

Autodesk has partnered with some of the leading machine manufacturers out there to provide a library that has 3D models and corresponding post-processors.

The interface is slick and easy to use and understand, on the left you have recent, document, may machines and Fusion library. All of these areas can be used to access your recent used machines, the ones in your current document, your local, cloud or linked machines or the ones supplied in the Fusion default library. 

You can utilise the library, build from scratch or copy and paste from the library to your local or cloud space and modify it to suit your needs.

On the right-hand side of the dialog is a list of filters that give you the ability to narrow down the selection using capabilities and simulation ready as well as a tab for information and a drop-down per vendor. It is very easy and quick to find if your machine is on the list and if not then you can prepare to build your own.

Note that the machine library is also available on the website Autodesk provide for Post Processors: Post Library for Autodesk Fusion | Autodesk Fusion

 

How to create a Custom Machine Configuration? 

So how to create a custom machine configuration, first locate the machine library which you will gain access to in the manufacture workspace in Fusion:

When the library is active you can select local on the left and the plus sign in the top to start:

Making sure to choose the milling option:  

You will be prompted with the machine configuration dialog which you will build all the specifications and kinematics about your machine.

Input all the relevant information needed in the description then you can toggle through the other elements on the left:

Pay close attention to the capabilities and kinematics of the machine. Once completed you can edit this information to adjust the settings.

Notice the difference between a copy and pasted machine and your custom one, there is no model or post-processor for now (unless you have this set up already).

How to prepare a model for machine simulation?

Autodesk put together a few best practices in order to prepare your model for simulation, take a look here: Machine creation standards | Fusion | Autodesk Knowledge Network

  • Keep 3D model as simple as possible
  • Avoid colliding components by creating gaps
  • Model orientation (always Z-up)
  • Model appearance
    • Light colours are best
  • Construction axis and work planes should be turned off

 

Machine Builder 

The machine builder will then allow you to attach your machine model to the machine configuration you built earlier. 

When active the machine builder will change the ribbon to view the following commands: 

  • Select machine 
  • Edit machine configuration 
  • Move components 
  • Set up machine model  
  • Preview machine movements 

It’s best to watch the video below to get a full understanding of these features including how the machine is selected and configurated using the machine builder interface.

Post Processing

One other element of this process is post-processing, now the machine has been built you may need a post-processor that must have a 4 or 5 axis configuration (for example Hass UMC 500 is a 5 Axis machine). Autodesk provides you with 3 axis generic posts in your library.

Fortunately, Symetri offer support on post processors therefore if you need help, we are here to help.

This link will show you the modifications needed to make your 5 axis post processor functional: Configuring a post-processor for machine simulation | Fusion | Autodesk Knowledge Network

Recap 

As a Fusion user, you can incorporate your CNC milling machine into the prototyping stage of your MAKE process. Giving you confidence in decisions before you get to the machine. Autodesk has made the process as simple and intuitive as possible.

I can’t wait to see where this all leads, having used the machine simulation in other Autodesk advanced manufacturing applications, I can honestly say I am excited for this preview to become production and grow to be an essential part of the manufacturing process in Fusion.

Have fun.

Watch our video below to find all the previews available in Autodesk Fusion.

 


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